Thermal Oil Heater Solutions for Oil and Gas Projects | PT Indira Mitra Boiler Indonesia

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Industrial Thermal Oil Heater for Oil and Gas Applications

In oil and gas operations, maintaining stable and high-temperature heat is essential for process efficiency and product quality. PT Indira Mitra Boiler Indonesia provides engineered thermal oil heater systems designed to meet demanding industrial requirements, especially for refinery, petrochemical, and upstream facilities.

With a capacity range from 100 Mcal/hr to 10,000 Mcal/hr, these systems are suitable for both medium and large-scale industrial projects.

Thermal Oil Heater System Over view

A thermal oil heater is a closed-loop heating system that circulates heat transfer fluid to deliver consistent and controlled thermal energy. Unlike steam-based systems, it operates at low pressure while achieving high temperatures up to 350°C.

This makes it ideal for oil and gas applications where safety, efficiency, and reliability are critical.

Product Specification – Thermal Oil Heater

Manufacturer: PT Indira Mitra Boiler – Indonesia

🔧 Capacity Range

• Minimum Capacity: 100 Mcal/hr (±116 kW)
• Maximum Capacity: 10,000 Mcal/hr (±11,630 kW)

🔥 Design Temperature

• Maximum operating temperature: 300°C – 350°C
• Return temperature: 180°C – 280°C (depending on process)

⚙️ Operating Pressure

• System type: Low pressure (atmospheric)
• Coil pressure design: up to 10 bar (safety margin)

⛽ Fuel Options

Flexible burner configuration:

• Diesel (Solar)
• Natural Gas
• LPG
• Heavy Oil (optional)

Burner options include high-performance systems such as Riello or equivalent.

🔄 Heating Coil Design

• Type: Helical coil multi-pass system
• Material: Carbon steel / alloy steel (high temperature resistant)
• Design: High efficiency radiant & convective section

🔁 Circulation System

• Pump type: Centrifugal high-temperature pump
• Flow design: Continuous closed-loop circulation
• Redundancy: Optional dual pump (duty + standby)

🛢️ Expansion Tank

• Type: Vertical expansion tank
• Function: Accommodate thermal oil expansion
• Equipped with:
  • Level indicator
  • Vent system
  • Safety overflow

🧠 Control System

• Fully automatic control panel
• Digital temperature controller
• Burner management system (BMS)
• Alarm & safety interlock system

Optional:

• PLC system
• HMI touch screen
• Remote monitoring (IoT ready)

🛡️ Safety Features

• High temperature cut-off
• Low flow protection
• Flame failure detection
• Pressure relief system
• Emergency shutdown

🧱 Insulation & Structure

• High-density rockwool insulation
• Outer casing: Mild steel with heat-resistant paint
• Skid-mounted (optional for project installation)

📐 Efficiency

• Thermal efficiency: 85% – 92%
  (depending on fuel and system design)

Capacity Application Breakdown

🔹 100 – 500 Mcal/hr

Suitable for:

• Small tank heating
• Pilot plants
• Small asphalt or bitumen systems

🔹 500 – 2,000 Mcal/hr

Ideal for:

• Medium refinery processes
• Chemical industries
• Food & industrial heating

🔹 2,000 – 5,000 Mcal/hr

Used in:

• Large refinery units
• Petrochemical processing
• Bulk storage heating systems

🔹 5,000 – 10,000 Mcal/hr

Designed for:

• Major oil & gas projects
• Central heating systems
• Continuous production plants

Key Advantages for Oil & Gas Industry

High Temperature Stability

Delivers consistent heat for sensitive processes such as distillation and chemical reactions.

Enhanced Safety

Low-pressure operation significantly reduces operational risks compared to steam boilers.

Energy Efficient Operation

Optimized combustion and heat transfer reduce fuel consumption.

Long Service Life

Robust design and high-quality materials ensure durability in harsh industrial environments.

Easy Integration

Compatible with existing refinery and industrial systems.

Installation & Scope of Supply

PT Indira Mitra Boiler provides complete project support:

Scope Includes:

• Thermal oil heater unit
• Burner system
• Circulation pump
• Expansion tank
• Control panel
• Piping & accessories (optional)

Optional Services:

• Installation & commissioning
• Operator training
• Technical documentation
• After-sales service

Maintenance & Service Support

To ensure long-term performance:

• Routine system inspection
• Thermal oil analysis
• Burner tuning
• Spare parts availability in Indonesia

PT Indira Mitra Boiler ensures fast support and minimal downtime for all industrial clients.

Why Choose PT Indira Mitra Boiler Indonesia

• Local manufacturer with industrial expertise
• Custom design based on project requirements
• Competitive pricing
• Fast delivery and support
• Proven experience in oil & gas sector

Conclusion

Thermal oil heaters with capacities from 100 Mcal to 10,000 Mcal provide a flexible and efficient heating solution for oil and gas projects. With high temperature capability, low-pressure operation, and reliable performance, these systems are essential for modern industrial processes.

PT Indira Mitra Boiler Indonesia delivers engineered solutions that meet international standards while supporting local industry needs.

Call to Action

Looking for a reliable thermal oil heater system?

Contact PT Indira Mitra Boiler Indonesia for:

• Technical consultation
• System design
• Competitive quotation

Professional • Reliable • Efficient Industrial Heating Solutions

PT Indira Mitra Boiler
🌐 Website: www.indiramitraboiler.co.id
📱 WhatsApp: +62 813-8866-6204 (Ratman Bejo)
🏭 Workshop: Tangerang – Indonesia
📧 Email: info@indira.co.id | idmratman@gmail.com
📺 YouTube: Ratman Bejo Channel
🔗 Short Link: https://bit.ly/2Y0DOgR