Fire Tube Boiler Merk Winsketel
Fabrikasi dan Jual Fire Tube Boiler
Winsketel boiler 2TPH
Fire Tube boiler Merk Winsketel , Mesin steam boiler maker indonesia ,adapaun material yang di gunakan setandar Eropa , yaitu: pipe fire tube merk Benteler, manessmann Oil Burner Riello Made Italy,water level control 177306 McDonnell & Miller
Fire Tube Boiler juga sering disebut Fire Tube Boiler biasanya digunakan untuk kapasitas steam yang relatif rendah saturated hingga medium dengan tekanan rendah hingga sedang saturated 6 sd 16 barg , itu dikarenakan sesuai dengan karakteristik design Fire Tube Boiler itu sendiri, yang dimana karakteristinya ialah menghasilkan kapasitas steam dan tekanan low saturated steam. Fire Tube Boiler sangat economize untuk kecepatan steam sampai 1 sd 16.000 kg/jam dengan tekanan sampai 10-18 kg/cm2. Fire Tube Boiler dalam sistem kerjanyanya menggunakan bahan bakar Light Oil. Natural Gas.LNG, CNG atau bahan bakar padat, biomass (cangkang sawit , batu-bara/coal . Sebagian besar Fire tube boiler dirakit untuk industrial semua jenis bahan bakar.
Cara kerja Fire Tube Boiler cukup mudah di mengerti yaitu dikarenakan pada saat proses pengapian yang terjadi di dalam pipa, panas yang dihasilkan dari pengapian tersebut akan dihantarkan langsung kedalam boiler yang berisi air treephass.
PT. Indira Dwi Mitra memiliki Tim yang specialist dalam mengerjakan fabrikasi Fire Tube Boiler ,Maka dari itu, kami selalu memberikan solusi-solusi terbaik untuk memenuhi kebutuhan customers dalam hal :
- Desain dan Engineering
- Suku cadang dan layanan
- Pemasangan erection
- Pembuatan /manufacturing
Aplikasi
Beverage factory, Food processing industry, Textile factory, Printing and dyeing factory, Garment factory, Paper mill, Plywood factory, Poultry feed mill, Refinery, Rice mill, Noodle factory, Sugar mill, Wood processing industry, Carton factory, Cardboard factory, Dyeing mill, Leather factory, Packaging industry, Central heating, Greenhouse, Hospital, Rubber factory, Slaughterhouse, Soap factory, Bitumen plant, etc
Bahan Bakar Fire Tube Boiler
- Single Feul Burner :
- Gas Burner (Gas)
- Light Oil Burners (Solar)
- Heavy Oi Burner (Residu)
- Dual Feul Burner :
- Gas-Light Oil Burner
- Gas-Heavy Oil Burner
- Tungku
- Kayu/pelet kayu
- Batubara/gastifikasi
- Batok Kelapa
- Cangkang Sawit
Kelebihan
- Mempunyai bentuk yang lebih compact dan portable mudah di erection.
- Investasi awal fire tube boiler atau boiler pipa api ini sangat kompetitif.
- Tidak membutuhkan setting khusus sehingga proses pemasangannya mudah dan cepat.
- Menghemat pemakanan tempat, karena tidak membutuhkan area yang besar untuk saturated steam boilerboiler.
- Panel control sistem mudah di pahami dan di opersiakan
- Kontruksi design boiler yang mudah pada sat di lakukan cleaning dan overhoule
Kekurangan
- Tekanan operasi steam terbatas untuk tekanan rendah yaitu 18 bar( saturated).
- Jika dibandingkan dengan water tube boiler kapasitas steam relatif kecil (13.5 TPH).
- Banyak energi kalor yang terbuang langsung menuju stack sehingga nilai efisiensinya rendah 89% with economizer & preheter 95%.
General Technical Fire Tube Boiler
| TECHNICAL DATASHEET | ||||||||
| Features | Unit | IDM 300 | IDM 500 | IDM 1000 | IDM 1500 | IDM 2000 | IDM 3000 | IDM 5000 |
| Steam production | Kg/h | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 5000 |
| Design pressure | bar | 12 | 12 | 12 | 12 | 12 | 12 | 12 |
| Max working pressure | bar | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| TOTAL ELECTRIC POWER | ||||||||
| Heavy fuel oil | KW | 4,3 | 5,3 | 9,6 | 12,9 | 16,0 | 24,0 | 32 |
| Natural gas or diesel oil | KW | 2,3 | 2,3 | 4,6 | 5,9 | 7,0 | 12,0 | 18 |
| FUEL CONSUMPTION AT 100% OF THE LOAD | ||||||||
| Heavy fuel oil | Kg/h | 22 | 36 | 72 | 110 | 145 | 218 | 363 |
| Natural gas | Nm3/h | 25 | 41 | 81.5 | 124.5 | 164 | 247 | 411 |
| Diesel oil | kg/h | 23 | 38 | 76 | 116 | 153 | 230 | 383 |
| FUEL CALORIFIC POWER | ||||||||
| Heavy fuel oil | Kcal/kg | 9500 | ||||||
| Natural gas | Kcal/Nm3 | 8400 | ||||||
| Diesel oil | Kcal/kg | 9000 | ||||||
| Standard electric power data | ||||||||
| 380 V / 50 Hz / 3 phases with neutral | ||||||||
| Auxiliaries voltage | 220 V |
THREE PASS STEAM BOILER
FIRE TUBE THREE PASS BOILER
TYPE : IDM – Smoke Tube Boiler. Pressure Body consists of cylindrical boiler shell, the front and rear shell end plates, the eccentric flame tube with inside arranged 100% water- cooled rear flue gas reversing chamber, the smoke tubes of the second and third boiler flue pass and equipment for all necessary cleaning and inspection openings. Examination of the welding seams by X-ray in accordance with the requirements of the regulation (Indonesia Technical Regulations) for Steam Boilers, Horizontal type, fully automatic and fully insulated, wet back construction, designed without fire bricks. Complete with: Valves, Instrumentation, Control Panel, Feed Water Pumps and Burners.
BOILER TECHNICAL DATA
Design and License : Winsketel
Manufacture : PT.Indira Dwi Mitra
Capacity : 10.000 kg/h net steam ( @ F.W 102 °C )
Heat Output : 6520 kW
Heating Surface : 210 m2 Max. Operation Pressure : 13 bar (g) Test Pressure : 24.5 bar (g)
Steam Quality : Saturated
Design Code : Winsketel – Indonesia
Approval : DEPNAKER
Boiler Efficiency : 89 % at feed water 102°C, boiler load 100% Reversing Chamber : Wet-Back
Fuel : Natural Gas & Light Oil
Boiler Dimension & Weight
Length (L ges) : 7600 mm
Height (B ges) : 3805 mm
Width (B ges) : 3500 mm
Weight Empty : 24 tons
Operating Weight : 42 tons
MOUNTING BOILER
- Steel Structure, Platforms and Ladder
- Observation port in rear of firebox and refractory-backed access covers for access to fire tubes
- 2 Lifting Lugs permanently attached to top of
COMMON ACCESSORIES / INSTRUMENTATION BOILER
- Main Steam Valve Quantity 1 Unit
- Brand : KLINGER AUSTRIA
- Type : KVN III (Piston Valve) PN 16
- Water Inlet /Feeding Valve Quantity 1 Unit
- Brand : ZETKAMA POLAND
- Type : FIG.215 Globe Valve PN 16
- Steam Check Valve Quantity 1 Unit
- Brand : GESTRA GERMANY
- Type : RK76 PN 16
- Water Inlet /Feeding Check Valve Quantity 1 Unit
- Brand : ZETKAMA POLAND
- Type : FIG. 287 PN16
- Steam Safety Valves Quantity 2 Units
- Brand : VYC SPAIN
- Type : AP PN 40
- Venting Valve Quantity 1 Unit
- Brand : KLINGER AUSTRIA
- Type : KVN III (Piston Valve) PN 16
- Water Level Gauge complete set Quantity 2 Units
- Brand : KLINGER AUSTRIA
- Type : R25 PN 16
- Water Level Control Modulation Quantity 1 Unit
- Brand : VYC SPAIN
- Type : EAC-1
- Water Level Safety Alarm (Cut Off) Quantity 1 Unit
- Brand : VYC SPAIN
- Type : RS.1 & ES-1
- Intermittent Manual Blowdown Valve Quantity 1 Unit
- Brand : ADCA PORTUGAL
- Type : VPA 26
PRESSURE CONTROL & INDICATOR
Pressure Switch Limiter Safety Quantity 1 Unit
-
- Brand : CONDOR GERMANY
- Type : MDR-F 15 Bar
- Pressure Transmitter Quantity 1 Unit
- Brand : SUCHY GERMANY
- Type : SD 26
- Pressure Indicator Gauge Quantity 1 Unit
- Brand : SUCHY GERMANY
- Type : MR 0- 16 Bar
- Size : Dia. 6” / DN 150 mm
FEED WATER PUMP
Two electric centrifugal feed water pumps for each boiler mounted on common base frame one in operation and one in stand-by.
Brand : Grundfoss CR Type Vertical Multistage
Capacity :11 m3/hr at 12 Barg
Max Pressure : 25 bar
Accessories : 4 unit Stop Valves , 2 unit Strainers , 2 unit check Valves and 2 Units Pressure gauge with needle valves
BURNER
Brand Riello Burner Made Italy.
Specification :
Rating Capacity : 1000 kW – 9800 kW
Power Supply : 380 V, 3 Phase with neutral 60 Hz Control Voltage : 220 V
Motor : 24 kW
GAS TRAIN
Gas Filter
DN 100 Guiliani Anello (Watts industries) Italy High Pressure Gauge
Range : 0 – 4 Bar High Pressure c/w push button cock Suchy Germany body size : 4” Connection ½”
Slam Shut off Valve
Giuliani Anello (Watts industries) MB DN 100 Italy
Pressure Reducing Valve/regulator Valve Madas FRG/2 MC DN 100 Italy
Low Pressure Gauges
Range : 0 – 500 mBar Low Pressure c/w push button cock Suchy Germany body size : 4” Connection ½”
Safety relief Valve
DN 20 MS Giuliani Anello (Watts industries) Italy
Gas Compensator Joint
DN100 GAF400 Guiliani Anello (Watts industries) Italy anti vibration.
ELECTRICAL CONTROL PANEL
1 Mounted Electric Switch Box: The type control panel suitable for floor mounting pre- wired control for all primary components.
Operating voltage 380 V, 3 Phase, Neutral, 50 Hz, Control voltage 220 V, single phase, 50 Hz. Control Panel is IP 54/55 class protection, Painting RAL 7035 gray
Centralized control panel with the following items:
- Control and Main voltage I,S
- High pressure – manual reset A,I
- Low pressure – automatic reset A,I
- Low water level – automatic reset A,I
- Low- low water level – manual reset A,I
- Flame failure A,I,S
- Thermal overload feed water pumps I,S
*) A = Alarm I = Indicator S = Switch
OPTION :
Dimension : Dia. 900 mm x 15 m high
Painting : Heat Resistant Paint
Material : Mild Steel 6 mm
Accessories : Temperature Gauge and Gas analyzer hole Ladder and Platform
HOT WATER TANK COMPLETE WITH DEAERATOR
Dimension of feed water tank : ID 1850, L = 3650
Capacity (water Volume) : 10 M3
Material shell : A516 Gr. 70 , 6 mm Material / thickness thermal
isolation : Rock wool / 100 mm #100
Material / thickness of cladding : Aluminium Sheet / 0.6 mm Deaerator Dome
Capacity Flow : 14 M3/HR
Type : Tray type
Material : SS 304
Residual oxygen after deaeration : 0.02 mg/ltr (ppm)
Turn down : 1:4
Deaerated water temp. : 102 °C
Operating pressure : 1.208 bara/ 0.28 Barg Sinking time:
. NWL to bottom of level glass : 30 minutes
. NWL to bottom of tank : 45 minutes
Design pressure : 3.0 barg / full vacum
Consist of:
- Steam inlet control system & water level control system
- Pressure Relief valves and temperature indicator
- Level gauge glass
- Other valve for all nozzle
AUTOMATIC WATER SOFTENER
Type : Automatic Diapraghm Arrange Solenoid Valve
Controller : Siemens Microcontroller and Display
Max. Flow Rate : 14 m3/hr
Pressure Loss : 1.2 Bar
Feed Water Pressure : max 125 PSI
Resin Volume : 350 kg
Resin Tank : Duplex PE tank
Brine tank : 400 kg
Resin Kation : Ion Exchange or eqv.
DOSING PUMP & CHEMICAL
Brand : Chemtech 150 or equiv
Type : Diaphragm Pump
Max.Pump cap. at
max.back press : 100 GPD @ 60 PSI
Chemicals
Integra Australia (anti scaling, oxygen scavenger & dispersant) Volume : 30 days operation
TIME SCHEDULE
The boiler will be ready to deliver approx. 3 Months.
WARRATY / GUARRANTEE
12 months effective from the date of start up or 18 months from the date of goods arrive to site (whichever date is earlier). The Guarantee means after sales service consist of replacement sparepart and technician for trouble shooting / emergency call.
ENGINEERING DOCUMENT
- Manufacturing Data Record (MDR)
- Design Approval and boiler operation permit
- Load plan for foundation
- Electrical diagram
- Instruction manual regarding the operation and maintenance